Geotechnicalengineering1
MELBOURNE
HomeRoadwayEvaluación de pavimentos existentes

Existing Pavement Evaluation in Melbourne

Technical studies that support your project.

LEARN MORE

Melbourne’s road network spans over 23,000 km, from the inner city tram corridors to outer suburban arterial roads, and much of that pavement was laid decades ago on variable basalt and siltstone subgrades. An existing pavement evaluation tells you exactly what’s left in the structure before you spend a dollar on rehabilitation. We use falling weight deflectometer testing, core recovery, and dynamic cone penetrometer profiling to measure layer stiffness and thickness across your site. When the subgrade itself is questionable, we recommend a complementary infiltration test to assess drainage behavior beneath the pavement.

Illustrative image of Existing pavement evaluation in Melbourne
A targeted existing pavement evaluation can reduce rehabilitation costs by 25 to 35 percent by avoiding over-design and identifying salvageable layers.

Our service areas

Methodology and scope

A typical project we handled on Sydney Road in Brunswick involved a 40-year-old asphalt surface over a crushed rock base showing crocodile cracking and localized rutting. The existing pavement evaluation included 15 core locations, FWD deflection basins every 50 m, and laboratory resilient modulus testing on base and subgrade samples.
  • Layer thickness verification via coring and GPR scanning
  • Structural number calculation per AASHTO 1993
  • Remaining life projection based on traffic growth scenarios
For sections where full-depth reclamation was being considered, we integrated a geotechnical study to classify the underlying materials and determine cement stabilization dosages. That combined approach saved the contractor nearly 30% on pavement thickness design compared to initial assumptions.
Technical reference — Melbourne

Local considerations

AS 1726 and Austroads Guide to Pavement Technology Part 2 require that any pavement rehabilitation design be based on a structural condition assessment. In Melbourne, reactive clay subgrades shrink and swell seasonally, which can crack an overlay within two years if the evaluation ignores subgrade moisture variation. The biggest risk is assuming the existing pavement is uniformly degraded — we’ve seen cases where isolated weak spots cause premature failure across an entire resurfaced section. A representative existing pavement evaluation with proper sampling density mitigates that.

Need a geotechnical assessment?

Reply within 24h.

Email: contact@geotechnicalengineering1.vip

Explanatory video

Applicable standards

AS 1289 (Falling Weight Deflectometer), Austroads AGPT02-17, AS 1726:2017 Geotechnical Site Investigations

Technical parameters

ParameterTypical value
Layer thickness (mm)50 – 350
Deflection basin (microns)150 – 800
Resilient modulus (MPa)40 – 300
Coring recovery rate> 90%
DCP blows per 100 mm3 – 25

Frequently asked questions

How deep do you typically core during an existing pavement evaluation in Melbourne?

We core through the full asphalt or concrete layer plus 100–150 mm into the base course. Total depth ranges from 200 mm to 450 mm depending on the pavement structure. Samples are logged and photographed on site.

What is the difference between FWD and DCP for pavement evaluation?

FWD measures deflection under a simulated wheel load to back-calculate layer moduli across the whole pavement system. DCP gives a rapid strength profile of the subgrade only. We often use DCP to fill in between FWD test points and to identify soft pockets below 500 mm depth.

How much does an existing pavement evaluation cost in Melbourne?

For a standard 500 m urban road section, the cost ranges between AU$2,190 and AU$6,080 depending on the number of cores, FWD points, and laboratory testing required. Commercial carpark evaluations tend toward the lower end of that range.

Can you evaluate pavement on a tram corridor without disrupting service?

Yes. We coordinate with Yarra Trams for night or weekend windows. FWD testing and coring between tram tracks is done with traffic management that keeps one lane operational. We’ve completed evaluations on routes 1, 6, and 19 without delaying a single service.

Location and service area

We serve projects across Melbourne.

Location and service area